Decoration Method Guide

Sublimation vs Embroidery for Custom Jerseys

The decoration method affects artwork freedom, garment feel, fabric compatibility and the way a jersey should be sampled. Compare five common routes before approving your specification.

Close-up of custom team jersey collar and decoration details
Choose by product and artwork
There is no single best method for every jersey. Fabric, design, placement, use and care all matter.

Start with the visual result you need, then review how that result interacts with the garment. A detailed all-over graphic, a small premium crest and a layered varsity number may require different processes—or a controlled combination of methods.

01 · Quick comparison

Match the method to the design goal

Sublimation

Useful for multi-color, all-over artwork on compatible polyester fabrics. Graphics are transferred into the fabric rather than added as a raised layer.

Embroidery

Creates a stitched, textured result for crests, wordmarks and selected branding areas. Stitch density, backing and garment weight need review.

Heat transfer

Supports names, numbers, sponsor marks and smaller graphics. Film type, application settings, stretch and washing requirements should be confirmed.

Screen printing

Often considered for defined graphics and repeat production. Ink system, number of colors, fabric and placement influence suitability.

Tackle twill / appliqué

Builds a dimensional, sewn-on look with cut layers. It can add weight and stiffness, so scale, placement and stitch construction matter.

Combination

A sublimated body may use embroidery, transfers or appliqué for selected details. Confirm each process in the approved artwork and sample.

02 · Buying considerations

Understand the trade-offs before sampling

  • Artwork complexity: gradients, photographs and many colors generally need a different route from a simple crest or one-color mark.
  • Fabric compatibility: fiber content, surface texture, stretch, heat sensitivity and garment color can affect the result.
  • Garment feel: stitches, films, inks and layered fabrics can change weight, flexibility or airflow at the decoration area.
  • Placement: seams, zippers, collars, mesh panels and high-stretch zones may limit usable decoration space.
  • Care requirements: laundering, abrasion and intended use should be reviewed with the selected materials and application method.
  • Personalization: roster names and numbers need a controlled file, spelling check, size rule and placement reference.
A visual mockup is not a production specification. Record the decoration method, colors, dimensions, placement reference and personalization data before sample approval.
03 · Sport context

Consider how the jersey will be worn

Ice hockey jerseys

Review decoration over large panels, equipment fit, ventilation zones, crest weight and how names and numbers sit across the back and sleeves.

Explore custom hockey jerseys →

Baseball jerseys

Check artwork around buttons and plackets, chest lettering, piping, sleeve marks and the alignment of names and numbers.

Explore custom baseball jerseys →

American football jerseys

Check number scale, shoulder and sleeve placements, reinforced panels and how decoration behaves when the jersey is worn over pads.

Explore football uniforms →
04 · Sample review

Approve the physical result, not only the artwork

Review color appearance under consistent lighting, edge quality, stitch or transfer finish, placement, scale, flexibility and the reverse side where relevant. Wear or movement testing should reflect the garment's intended use.

Use one approval record. Link the accepted sample to the current artwork, color reference, measurements and roster file. Continue with the Custom Sportswear Sampling Process.
05 · Project brief

What to send for a useful recommendation

  • Garment type, intended use and estimated quantity
  • Artwork in the best available format, plus placement references
  • Preferred fabric, color reference and sample or photo if available
  • Names, numbers and sponsor marks that require personalization
  • Brand labels, packaging and any testing or market requirements
  • Delivery country and target date

Need help choosing a decoration route?

Send your garment type, artwork, estimated quantity, delivery country and reference images. VEWO Sportswear will review the project and discuss a suitable sample direction.

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